Plasma 2-axis control +THC kit controller +flame height controller +lifting body

Description

Plasma 2-axis control +THC kit controller +flame height controller +lifting body
Precautions for use:
1. After the package is opened, please check if the system is damaged during transportation. The contents listed on the packing list are consistent with the contents of the box.
2. This manual is applicable to the CNC system of SF-2100C cutting machine produced by Beijing Star Peak Control Technology Co., Ltd.
3. Please check if the grid voltage is correct. An AC 220 V isolation transformer is used between the grid and the system to ensure reliable system operation and personnel safety.
4. The numerical control system requires the working environment temperature to be 0 °C ~ +40 °C, and the relative humidity is 0-85%.
Special protection is required if working in environments with high temperatures, high humidity, and corrosive gases.
5. The wiring of each part of the CNC system should be correct and the ground wire should be in good contact.
6. The CNC system does not allow all the cable plugs on the rear of the chassis to be plugged and unplugged. As a result, the company refuses the warranty.
7. The line of the rear output port of the CNC system is not allowed to be short-circuited with other power lines; otherwise, the CNC will be burned.
8. In a high dust environment, the whole machine needs to be dustproof, and it is necessary to clean the dust regularly to ensure the cleaning of the CNC system.
9. The CNC system should be managed by a dedicated person and the operator should be trained.
10. It is not allowed to connect the AC/DC power supply used inside the CNC system to other appliances.
11. In case of problems, please contact us. Do not disassemble or modify the system yourself without being familiar with it.
12. Maintain the system and machine tool, perform routine maintenance and inspection every shift; perform secondary maintenance once a month; perform primary maintenance every six months.
13. The parameters set by the CNC system should be set strictly in accordance with the instructions in this manual or the supplementary instructions at the time of ordering; if the set parameters are outside the specified range, the CNC system will work abnormally or even be damaged.
14. The LCD screen of the system is fragile, and the LCD should be protected during use.
15. The technical specifications of this system are subject to change without prior notice.
16th. Note: The USB port output power of the system is very small, and it can only be used by the U disk. It cannot be connected to other USB devices to prevent damage.
Product Description
System functions
SF-2100C cutting machine CNC system is suitable for all kinds of flame/plasma, high-pressure water jet, laser cutting machine, widely used in metal processing, advertising, stone, and other industries.
The system is highly reliable and has the ability to resist plasma interference, lightning strikes, and surges.
Practical flame/plasma cutting process, automatic corner rotation control and height control during plasma processing; remote operation with wireless remote control.
It has the function of kerf compensation, and whether the compensation in the program is reasonable, and the corresponding report is made for the user to choose;
Breakpoint recovery, automatic power-off recovery function, automatic memory breakpoints;
Arbitrary selection and selection of perforation point processing functions;
It has an epitaxial perforation function for thick plates and a bridging function for thin plates;
Back-off, selection, breakpoint recovery, optional perforation position, and other functions, greatly facilitate the user's control;
Transfer cutting at any time;
It adopts a special small line segment processing function, which makes it easy to walk and can be widely used in metal cutting and advertising, wrought iron, etc.
A library of 24 graphics (expandable and customizable) containing common basic machining parts;
Fully compatible with StarCAM nesting software, compatible with IBE (Germany), FASTCAM, and other mainstream nesting software;
Chinese and English operation interface conversion, dynamic graphic display, 1 to 8 times of graphic magnification, automatic tracking of moving points, U disk reading program, and timely software upgrade.
Technical indicators:
Processor: using industrial grade ARM processing chip;
Display: 7-inch color LCD display;
InputOutput: The system provides 16 optically isolated inputs and 16 optically isolated outputs.
Number of linkage axes: 2 axes, (can be driven by X-axis bilaterally or Y-axis bilaterally)
Maximum speed: not less than 24 m / min;
Pulse equivalent: flexible adjustment;
Storage space: 4G large user program storage capacity, processing procedures are not limited;
Chassis size: 298 × 202 × 65 (mm);
Working temperature: 0 ° C ~ +40 ° C; storage temperature : -40 ° C ~ +60 ° C ;
Function word definition:
N command segment number
G preparation function
M auxiliary function
T tool function (in this system is the  flame width)
L cycle number, delay time
X X axis (diameter) absolute coordinates
Y Y-axis absolute coordinates
I When the arc is machined, the center coordinate value is reduced by the X-axis starting point value.
When the arc is machined, the center coordinate value is reduced by the Y-axis starting point value.
R arc radius specification
H arc string height specification
An auxiliary variable
F machining speed specification for G01, G02, G03
parameter description：
Speed parameter
Starting speed, adjustment time, and maximum speed limit of each axis;
System Parameters
The electronic gear ratio of each axis, machine origin, reference point, backlash, line offset, soft positive/negative limit;
Flame cutting parameters
Ignition delay, preheating delay, cutting gun up/down delay, perforating torch up/down, piercing delay, etc.
Plasma parameter
Cutting gun positioning delay, M command for arcing, M command for arc breaking, arc pressure detection selection, positioning detection selection, piercing delay;
control parameter
Flame/plasma selection, processing speed limit, edge perforation selection, metric/imperial selection, etc.
Storage Function
The modified parameters are stored in the parameter area.
Press the S key continuously to select the external manual control button to select whether it is valid or invalid.
Software upgrade operation instructions (software free upgrade)
First, the operation steps：
1. Format the USB flash drive in FAT or FAT32 format. It is recommended to use the FAT format.
2. Copy the upgrade file into the USB flash drive. The name of the upgrade file must be STARTCNC.EXE.
3. Press and hold the arrow button on the left side of the USB port to power on the system, power up the system, and plug the USB disk into the USB port of the system.
4. The system automatically enters the upgrade interface, press the F1 button on the panel (ie, the corresponding button for the upgrade);
5. If the upgrade is normal after the upgrade is complete, the system will display “Upgrade Successful!”.
6. Turn off the power, pull out the USB flash drive, and the upgrade process is complete.
Second, the exception process of the upgrade process
Check that the name of the upgrade file must be STARTCNC.EXE.
If this factor has been eliminated, you can re-operate according to the operation steps. If multiple attempts still fail, you can call customer service.
Introduction:
The F1621 digital plasma arc voltage height controller is a series of products with simple operation, stable performance, complete functions, and high-cost performance developed by our company based on the use of plasma power on-site and absorbing the advantages of many arc voltage height controllers at home and abroad. This series of equipment uses the basic constant current characteristics of the plasma power supply to detect the change of the plasma cutting torch height by detecting the change of the plasma arc voltage and control the height between the cutting torch and the workpiece in real-time. It is suitable for the height control of plasma power cutting torches with constant current characteristics or constant current characteristics within a certain voltage range. It is especially suitable for the torch height control of various cutting machines. This series of equipment is light and portable, simple to operate, easy to use, all buttons and knobs are humanized design, comfortable and convenient.
Automatic initial positioning
Initial positioning is divided into proximity switch positioning detection method and protective cap collision detection method
Proximity switch positioning detection
This equipment adopts NPN normally open proximity switch (or PNP normally open proximity switch), and the proximity switch is in contact state under normal conditions. In the process of positioning test or initial positioning during arc starting, when the cutting torch touches the workpiece (or when the cutting torch is tilted due to touching the workpiece), the proximity switch will be disengaged, the detection circuit detects the signal, and the cutting torch is raised to the initial position Height (the height value can be set through the “positioning height” knob on the panel). When the proximity switch is always disengaged, the cutting torch will continue to rise until it hits the upper limit of the motor.
Protective cap collision detection
When the protective cap collision detection is used, in any state, the torch protective cap touches the workpiece, and the detection circuit will act to raise the torch to the initial positioning height (the height value can be set by the "positioning height" knob on the panel). Under normal circumstances, after the cutting torch rises, the protective cap leaves the workpiece, and the collision signal is immediately reset. If the protective cap collision signal is maintained, the cutting torch will continue to rise until it hits the upper limit of the motor.
Two-speed positioning
After the initial positioning process starts, the cutting torch will descend at the fastest speed for 6 seconds (this time can be changed by parameters), and then switch to a low speed (low speed is 1/4 of the high speed) until the cutting torch collides with the workpiece. Through the two-speed positioning, work efficiency can be improved, and the speed can be reduced at a suitable height, which reduces the impact force of the collision and prolongs the service life of the protective cap.
Model: JYKB-100-DC24V-T3, suitable for plasma cutting machine
Application:
Portable/desktop light-duty CNC flame/plasma cutting machine.
Description:
1. This flame/plasma cutting machine Z-axis torch lifter is driven by a DC gear motor to lift the torch up & down
2. The most important part of the device, which is to keep the machine's cutting accuracy and to support plasma arc positioning function, is equipped with NPN proximity switches
3. This lifter's mechanical movement part is made of Taiwan TBI ball screw, standard linear shaft(SFC) & linear slider on the ends; torch clamper/holder is made of bearing steel, and fastened by linear sliders, which is to ensure the lifter movement's stability & verticality
4. Convenient to install, work simple, improving the work efficiency
Air control plug definition:
1 foot --D +; (motor positive)
2 feet --D -; (motor negative)
3 feet --Zero; (positioning normally open output)
4 feet --COM; (positioning normally open output)
Note: Built-in limit (reverse diode)
Parameter:
1. T-304 stainless steel screw
2. Includes jig (torch range 12mm-38mm)
3. Lift inside a plasma arc positioning
4. Aluminum body, the upper and lower aluminum sheet thickness of 8mm, forming a processing center
5. Four-core plug
6. Colour: black spray housing
7. Working stroke: 100mm
8. Working voltage: DC24V
9. Bearing weight: 3 kg
10. Dimensions: length 320 * W 80 * H 60
11. Mounting Hole Size Length: center distance between two holes 40mm
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